Labsphere’s illumia®lite Analyzer

Advancing Handheld Optical Calibration

Problem

Labsphere needed a compact, durable, and serviceable handheld spectral flux analyzer that matched bench-top performance while remaining light-tight and easy to use. The challenge was creating a sealed, high-precision device that allowed for user-replaceable components without compromising accuracy.

Solution

HaA PD designed a low-cost, human-friendly solution that met strict performance and usability standards. Our team developed an innovative, fully sealed system that allowed bulb replacement without compromising optical integrity. 

Outcome

The final product exceeded UI/UX benchmarks, with customers praising its intuitive design, balanced feel, and integrated stand.

Services Provided to Develop ​​Labsphere’s illumia®lite Analyzer

Research

  • HaA conducted an alignment exercise that uncovered many questions related to the product, procedure, and the sources of information within the company. This helped to focus the team on what answers were needed and where those answers would be obtained. 

  • Analyzed failure modes and issues with current procedures and ensured that we captured critical needs.

Usability

  • Identified the needs in the market to ensure the product met the needs required for success.

  • Multiple usability feedback sessions were conducted. 

Workflow Optimization

  • Mapped the current workflow to pinpoint failure points.

  • Streamlined workflow to reduce complexity and enhance efficiency.

Program Management

  • Based on experience and simple math, we were capable of estimating part cost at the onset of the project allowing for proper budgetary planning.

  • Developed a detailed summary of the project, including milestones, product cost targets, pre-engineering tooling costs, and estimated testing costs.

  • Engaged with partner vendors early to ensure realistic, real-world cost projections.

Project Management

  • Managed the project timeline from start to finish, assigning roles and responsibilities of both internal and external resources.

Regulatory Compliance

  • Operated within the company’s Quality Management System (QMS).

  • Supported and provided regulatory documentation and work instruction development.

Industrial Design

  • Sketched initial concepts and built CAD models.

  • Down-selected designs based on human factors, environmental needs, and product workflow.

  • Developed graphics, color material finish and branding. 

  • Final designs balanced form, fit, and function.

Engineering

  • The HaA engineering team designed multiple iterations of the device and worked closely with high capability contract manufacturers to make sure the device could be made repeatedly and within specifications.

CAD Development

  • Developed detailed 3D CAD models based on final product specifications.

Prototyping

  • As part of our prototyping services, we built fully functional units for trials and testing.

  • HaA prototyped parts using various methods. The team worked closely with the final component suppliers to make sure prototype designs were easily transferable to manufacturing.

Manufacturing Support

Identified appropriate laser cutting, extrusion, catheter assembly, and injection molding manufacturers for scalable production.