Case Study

Problem: Insulet's core product was too costly to manufacture, putting its market viability in jeopardy. HaA PD stepped in to redesign the product, aligning manufacturing and design to drastically cut costs and streamline production.

Solution: By introducing a 2-shot molding process for the chassis, we eliminated the need for soldering and automated electrical routing, reducing manufacturing costs from hundreds of dollars to less than $10 per unit. This innovation cut assembly time by over 50% and turned a financially unfeasible product into a market-ready success.

Services: Engineering, Process Refinement, Manufacturing Support